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200903-F-GH181-001.JPG
Artistic rendering of AFRL-developed “Polymerized Liquid Metal Network” technology. (U.S. Air Force courtesy graphic/Second Bay Studios)
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Thermal Imagery of parts additively manufactured with AF-9628 powder
Thermal imagery of parts Capt. Erin Hager additively manufactured with AF-9628 powder. (Courtesy photo/Air Force Institute of Technology)
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AFRL researchers push limits in high-temperature, polymer additive manufacturing
Researchers at the Air Force Research Laboratory have demonstrated the ability to additively manufacture high temperature polymer composites for use in extreme environments. The material, made with carbon fiber infused polymer resin and selective laser sintering, has potential use in engine components and on the leading and tail edges of fighter jets in the future. (U.S. Air Force photo/Dr. Hilmar Koerner)
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Origami may be key to complex Air Force needs
Researchers at the Air Force Research Laboratory are exploring origami concepts in relation to science, physics, mathematics and engineering to create new solutions for the Air Force. This image shows a printed frequency selective surface up close. Folding enables deployment and operational tunability. (Courtesy photo)
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Origami may be key to complex Air Force needs
Researchers at the Air Force Research Laboratory are exploring origami concepts in relation to science, physics, mathematics and engineering to create new solutions for the Air Force. This image shows a folded frequency selective surface composed of printed spirals on a polypropylene substrate, where a Miura-ori fold pattern has been imprinted through laser scoring. Folding enables deployment and operational tunability. (Courtesy photo)
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Origami may be key to complex Air Force needs
Researchers at the Air Force Research Laboratory are exploring origami concepts in relation to science, physics, mathematics and engineering to create new solutions for the Air Force. This image is a close-up view of a folded frequency selective surface composed of printed spirals on a polypropylene substrate, where a Miura-ori fold pattern has been imprinted through laser scoring. Folding enables deployment and operational tenability. (Courtesy photo)
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AFRL, Harvard researchers invent new method of hybrid 3-D printing for flexible electronics
A technique called Hybrid 3D Printing, developed by AFRL researchers in collaboration with the Wyss Institute at Harvard University, uses additive manufacturing to integrate soft, conductive inks with material substrates to create stretchable electronic devices. To create these, a 3-D printer prints conductive traces of flexible, silver-infused thermoplastic polyurethane. Then, a pick-and-place method using empty printer nozzles and a vacuum system sets microcontroller chips and LED lights into the flexible substrate. (Courtesy photo/Harvard Wyss Institute)
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AFRL, Harvard researchers invent new method of hybrid 3-D printing for flexible electronics
The Air Force acronym pictured here was created using a technique called Hybrid 3-D Printing, developed by Air Force Research Laboratory scientists in collaboration with the Wyss Institute at Harvard University. Hybrid 3-D printing uses additive manufacturing to integrate soft, conductive inks with material substrates to create stretchable electronic devices. (U.S. Air Force courtesy photo)
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AFRL, Harvard researchers invent new method of hybrid 3-D printing for flexible electronics
A technique called Hybrid 3-D Printing, developed by AFRL researchers in collaboration with the Wyss Institute at Harvard University, uses additive manufacturing to integrate soft, conductive inks with material substrates to create stretchable electronic devices. A potential application is to create sensors to enable better human performance monitoring. (Courtesy photo/Harvard Wyss Institute)
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Unique high-brilliance X-ray sheds new light on additive manufacturing process
The AFRL Polymer Matrix Composite Materials and Processing team was granted the opportunity to work in collaboration with beamline scientists at the National Synchrotron Light Source II at Brookhaven National Laboratory, allowing them the opportunity to gain an unprecedented view into the behavior of additive manufacturing materials and processes. (U.S. Air Force photo/Hilmar Koerner)
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Unique high-brilliance X-ray sheds new light on additive manufacturing process
The additive manufacturing process involves depositing thin layers of composite materials on top of each other. AFRL Composite Materials and Processing team researchers used the ultra-bright X-ray at the National Synchrotron Light Source II at Brookhaven National Laboratory to gain better insight into the bonding of composite layers during the additive manufacturing process. (U.S. Air Force photo/Harry Pierson)
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Linking form with function: AFRL’s flex team drives future tech capabilities for the warfighter
One of the most notable, recent projects by the Flexible Materials and Processes team is the transition of 3-D printed conformal antennas to enable Link-16 radio communication on the MQ-9 reaper platform. The team’s expertise in additive manufacturing and functional materials enabled them to create a quick-turn solution to meet a communication need for the Air National Guard. (Courtesy photo)
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Linking form with function: AFRL’s flex team drives future tech capabilities for the warfighter
A member of the Flexible Materials and Processes team at the Air Force Research Laboratory’s Materials and Manufacturing Directorate exhibits an additively manufactured electrical circuit embedded in a flexible material substrate. The flex team is exploring novel ways to use 3-D printing technology to create next generation flexible hybrid technologies for the Air Force. (U.S. Air Force photo / Marisa Alia-Novobilski)
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AFRL researchers explore automation, additive technologies for cost efficient solar power
Dr. Santanu Bag, a project scientist at the Materials and Manufacturing Directorate, Air Force Research Laboratory, is exploring cost-efficient manufacturing of solar cells using additive technology.
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AFRL researchers explore automation, additive technologies for cost efficient solar power
Researchers at the Materials and Manufacturing Directorate, Air Force Research Laboratory, have demonstrated the ability to print solar cells on three-dimensional surfaces using a modified aerosol spray printer. The ability to print three dimensionally opens the aperture for future application of solar cells on diverse surfaces for sensors, robotics and more.
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Linking form with function: AFRL’s flex team drives future tech capabilities for the warfighter
Dr. Christopher Tabor discusses potential applications of liquid metal alloys. A member of the Flexible Materials and Processes team at the Air Force Research Laboratory’s Materials and Manufacturing Directorate, Tabor’s team is exploring possible uses of liquid metals for stretchable and reconfigurable electronics for the Air Force. (U.S. Air Force photo / David Dixon)
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Embracing opportunity: additive technology for manufacturing
Dr. Mark Benedict, a senior materials engineer and America Makes Chief Technology Adviser at the Air Force Research Laboratory’s Materials and Manufacturing Directorate discusses the potential for additive manufacturing of aircraft components in metal. The complex geometry of the rocket nozzle benefits from the use of additive manufacturing due to its complex, specialized design. (U.S. Air Force photo/ Marisa Alia-Novobilski)
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Embracing opportunity: additive technology for manufacturing
Dr. Dan Berrigan points to an embedded antenna on an MQ-9 aircraft part made possible through functional applications of additive manufacturing. Flexible circuits, embedded antennas and sensors are just a few of the potential manufacturing capabilities his team is exploring using additive technology. (U.S. Air Force photo/Marisa Alia-Novobilski)
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Embracing opportunity: additive technology for manufacturing
Dr. Dan Berrigan, the functional additive manufacturing lead for the Air Force Research Laboratory’s Materials and Manufacturing Directorate, is exploring new ways to add functionality to existing objects through additive manufacturing. Flexible circuits, embedded antennas and sensors are just a few of the potential manufacturing capabilities provided by additive technologies. (U.S. Air Force photo/Marisa Alia-Novobilski)
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Air Mobility Command logistics leadership visits RX
WRIGHT-PATTERSON AIR FORCE BASE, Ohio – Brig. Gen. Stacey T. Hawkins, Director, Logistcs, Engineering and Force Protection, Air Mobility Command (right) and Dr. Donna C. Senft, Chief Scientist, Air Mobility Command, along with core members of the AMC aircraft maintenance team visited the Materials and Manufacturing Directorate, Air Force Research Laboratory, to gain in-depth knowledge of additive manufacturing capabilities and technologies, Aug. 26. The visit included a directorate overview, discussions on additive manufacturing applications and visits to multiple research laboratories, highlighting 3-D printing capabilities for metals, polymer-based materials and functional material applications. AMC is exploring the possibilities of using additive manufacturing for replacement parts for aircraft during the life-cycle maintenance process. (Air Force photo by Marisa Novobilski/released)
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